Ued zinc barrel system / electroplating

details to article: 30377

description: Complete double-row Zn drum system.
Assembled operational condition (footprint 21 x 7 m)
Production on site also possible (officially authorised with associated waste water system) or dismantled ready for loading by arrangement.
All components NEW and unused (only test run with water).
11 stations zinc bath a approx. 0.8 m³ / wet converter / 19 stations rinsing, pre-treatment / post-treatment / loading / unloading.

ATB S7 control system in 12x Rittal cabinets, Simatic HMI Touch
Tank park: 1x VA tank (double E-unit), 15x PP tanks (triple, double and single tanks)
Drain ball valves, level probes, temperature sensors, immersion bath heater, oil separator
31 x drum units: filling volumes up to max. 100 kg per drum, Progalvano, PE 1000, slotted perforation
25 x two-piece lid (blue), of which 6 x finer perforation (grey); 6 x fan drum (green)
32 x drum rotation motor mounted on tub wall: SEW-Eurodrive K49 DR2S80MS8/4, 0.22 kW
4 x trolley made of VA: Fey TWR, lifting load 300kg, 1x wet transfer unit made of VA (4x rotary drum motor: KF49
DR2S80MS8/4, 0.22kW; 5x travelling (frequency-controlled): SEW-Eurodrive K37 DRN90L4/BE2/TF, 1.5kW; 4x lift (frequency-controlled): SEW-Eurodrive KF47 DRN90L4/BE2/TF, 1.5kW)
4 x positioning laser: TR electronic GmbH, 2200-00102, max. 125 m; carriage rail made of VA; steel gantry
12 x rectifier: Munk D400 G15/1200 WR-POX, oil self-cooled, 15V 1200A
3 x floor-standing centrifuge: Fey 243-B383-1, 150kg, 300 rpm, drum d 700 mm, 2x 6kW heating rod, pneum. lid opening; 3x additional drums; crane system centrifuges: Demag 250kg
Centrifuge basket cleaning system incl. crane Stier 250kg, 500W; jib: Power Plus POWX910, 300kg, 115 cm 4x spray register on sink rim, on both sides, lengthwise, 4x pump: Mefiag MSP0600-PP-CRS-VITON-PVDF, 750W, Q max. 8 m³/h, H max. 10 m
3 x preparation and dosing tanks made of VA (zinc electrolyte, 2x E-Entf), round, 1.75 m³ each, connected to suction; 3x pump: Mefiag MSP0600-CRS-EPDM, 750W, Q max. 8 m³/h, H max. 10 m; 2x agitator 12x dosing pumps: Ecolab EcoAdd-ES-000510X, 11x ceramic insert, 1x PTFE, 5.0 l/h
Chamber filter press with piston diaphragm pump (cleaning zinc electrolyte): RuW Filtertechnik RW470/15,
25 x plate size 470 x 470 x 55 mm, external dimensions 230 x 100 x 110 cm, filter area 7 m², V-chamber 90 l, filtration pressure 15 bar, test pressure 700 bar, manual operation
RKP 300 recooling system: Cooling tower: Lister KD 12-28-3 (water) 48 m³/h; Exhaust fan: Walter 30kW, 3x
Pump: Calpeda ESCC2900, 4kW, Q max. 78 m³/h, H max. 24 m
2 x plate heat exchangers (Ti plates): Funke FP16-29-2-EH-0-10bar V: 4.9 l; 2x pump: Mefiag MSP 30CRS-Tl, 3kW, Q max. 34 m³/h, H max. 25 m
Exhaust air system: Pipework, tray edge extraction, exhaust air chimney outside H approx. 12m
Exhauster: Scheidt BM3-800 NW 900, 32,000 m³/h; scrubber: PP Scheidt WHZ-900, 32,000 m³/h, separation efficiency 99%
Loading device Lifting and tipping device: Schwarz NH-2000 floor place Load capacity 2000kg
2 x post-treatment tanks made of PE, round, 2.3 m³ each; storage rack drum units 12 places; catwalks; approx. 150 m² floor tray black made of PE, thickness 50 mm; pump sump PE, waste water and feed water pipework;
4 trailing cables in total approx. 140 m, busbars from the rectifier to the tank in flat copper 80x10 mm approx. 650 m, 28x copper contact blocks: High current finger contact 1000A, 24x copper anode rails flat copper 60x10 mm a 2 m length (2 stations boil-off def was subsequently converted to double E def, anode rails are still missing here)